Single Axis Linear Modules

Single Axis Linear Modules are mechanical systems designed for controlled linear motion along one axis usually driven by ball screw or Timing tooth belt. The fine linear guide rail is used as the guiding organization to complete the functions of single direction transfer, positioning, load transfer, taking and placing, inspection. Such Single Axis linear modules cooperating with servo motor or stepping motor can complete accurate positioning in different application situations.

An advanced technical overview of Single Axis Linear Modules from TallMan Robotics 

A single axis linear module is a pre-assembled mechanical unit comprising a ball screw, profiled rail guides, extruded aluminum housing, end bearing blocks, and motor mounting flange. The housing integrates guide raceways and screw supports into one machined profile. Carriage moves along the housing length with factory-set preload and parallelism. Sealing strips cover the screw slot. Motor couples directly or via timing belt.

Single Axis Linear Modules from Tallman Robot Limited  can be classified into following 10 main categories in linear modules:

• Guide Rail Built-in Linear Modules
• Screw Modules for general environment
• Long Stroke Screw Linear Modules for general environment
• Timing Belt Linear Modules for general environment
• Lead Screw Linear Modules for dust-free environment
• Timing Belt Linear modules for dust-free environment
• Organ Cover Water proof Lead Screw Linear Module
• Organ Cover water proof Timing Belt Linear Modul
• European dustproof Timing Belt Module
• Guide Rail Steel Built-in Linear Modules

Product features of Single Axis Linear Modules from Tallman Robotics Limited:

• Easy installation and maintenance
• Small volume and light weight
• High precision
• High rigidity
• Good sealing and dustproof performance
• Customizable itinerary

The table lists Single Axis Linear Modules with corresponding images and detailed specifications.

Aluminum type: Guide Rail Built-in Linear Modules. 

Screw Linear Module for General Environment

Long Stroke Screw Linear Module for General Environment

Timing Belt Linear Module for General Environment

Screw Linear Module for Dust-proof Environment

Timing Belt Linear Module for Dust-proof Environment

 Belows Cover Water proof Lead Screw Linear Module

Belows Cover water proof Timing Belt Linear Module

European dustproof Timing Belt Module 

Steel Type: Guide Rail Built-in Linear Modules.  

Model No	Body Width   (mm)	Lead (mm)	Rail Length   (mm)	Repeatability   (mm)	Walking parallelism   (mm)	Speed (mm/sec)	Application   Environment
T-K60	60	5/10	150~600	±0.003/±0.005	0.01/0.015	Max: 600	General/ Dust and   Waterproof with Organ Cover

Quality control checks every product prior to shipping.

 TallMan Robotics ensures process quality using internal lab testing and inspection technology.

Hardness tester	Altimeter	Laser interferometer
Quadratic element	Vibration tester	Soundproof room

Please view the videos; we operate strict testing routines in-process and before shipment.

Secure logistics packaging combines inner cartons with outer plywood cases.

Application Industry list of Single Axis Linear Modules

Suitable Industry	Application Pictures	Application descriptions
PCB substrate inkjet device		The base plate is fixed on the electric slide table, and the printing operation of the base plate is performed by usingthe characteristics of constant speed movement of the slide table.Circuit board surface cleaning device
Circuit board surface cleaning device		Fix plasma on the electric slide and move it back and forth above the conveyor belt to clean the surface of the circuit board.
PCB circuit board cutting device		Place the PCB circuit board on the electric slide and match with the external cutter mechanism to cut.
Optical disc collecting device		Using the multi-point positioning feature of the electric slide,move the optical disc receiving box up and down to receive the material.
IC printing device		Put the IC device on the slide, and use the slide with servo or stepping motor to move at a  constant speed to perform laser printing.
IC take and place whole train device		Two single shaft electric sliding tables can be combined into a simple IC taking and placing mechanism.
Bar code scanning device		The XY slide is installed in a small automatic warehous to scan the bar code of articles.
Filling device		In order to adapt to the filling operation of different products,the programmable characteristics of the slide can be used to perform the filling operation at different heights.
Tire surface inspection device		Install the c.c.d on the slide, use the constant speed  movement  characteristics of the slide to check the defects on the tire surface,and immediately report to the on-site personnel.
Surface treatment mobile device		Using the characteristics that the slide can move up and down,left and right at high speed, hang the working deviceon the slide and immerse it in the solvent for surface treatment.
Assembly device on disc machine		Two single shafts are combined to form an XY  mechanism,which can be mounted on the disc machine for the assemblyof parts.
Small component assembly device		Using the multi-point positioning characteristics of the electric slide, drive the suction cup and cylinder todo the assembly of small parts.
Production line handling device		The single shaft electric slide is combined into an XY mechanism to carry out the handling of articles above the convey or belt.
Package train device		With the combination of servo motor and slide  table,products of different sizes can be made into a whole column on the moving conveyor belt, which can greatly save working time.
Material distribution device of production line		In the production line of conveyor belt, the electric slide table is used for product classification.
Solvent surface scraping mechanism		The surface of viscous solvent can be leveled by making use of the constant speed movement of electric slide
Optical disc UV irradiation device		The x-z2 axis mechanism is composed of a single axis electric slide, which can be used in the UV irradiation device of optical disc.
Circuit board stacking device		The x-y-z3 axis can be used as the receiving mechanism of circuit board production line.
Automatic soldering device		The soldering device is fixed on the x-y-z 3 axis combined by the single axis electric slide to perform the soldering of circuit board parts.
Circuit board conveying device		Two single auxiliary electric modules are composed to carry out the up, down, left and right transportation of the circuit board

Linear Motion Systems: A Comprehensive Overview of Single Axis Linear Modules

What is a linear motion system?

A linear motion system is a type of automation assembly or material handling system that utilizes linear actuators, motors, or other components to move products along a linear path. Linear motion systems are used to move a wide range of objects, from small parts to large products. Modern linear motion systems are designed to be efficient, cost-effective, and reliable in order to meet the ever-increasing demands of automation and material handling. Linear motion systems have become increasingly popular over the last few years as businesses strive to improve their efficiency and reduce their costs. Linear motion systems allow businesses to automate processes and minimize the costs associated with manual labor. 

How do Single Axis Linear Actuators work?

Single Axis Linear Actuators typically use a combination of motors, actuators, and linear bearings to move the designated product along the linear path. Depending on the design of the motion system, the motors can be controlled by a computer program, or manually by an operator. The linear bearings act as a guide rail that allows the product to move along the path without binding or overworking the motors. Linear actuators provide the power to move the product along the path, as well as provide precise positioning control. This allows the linear motion system to follow a predetermined path with a high level of accuracy. Additionally, linear actuators can provide feedback signals and monitor load levels to ensure the system is running optimally.

What are the benefits of Single Axis Linear Modules?

Single Axis Linear Actuators provide a variety of benefits, including increased speed and accuracy, improved safety, and cost savings. They can provide increased speed by automating processes and reducing the need for manual labor. Additionally, linear motion systems are highly accurate, which is essential for consistent operation and product quality. Linear motion systems also help improve safety by reducing the risk of injury from manual labor. Additionally, they can reduce costs by reducing the amount of energy required to move a product along the desired path. Finally, linear motion systems can also improve product quality and optimize productivity by providing precise control and feedback.

What are the different types of Single Axis Linear Modules?

There are several different types of linear motion systems available, including single axis, multi-axis, and overhead rail systems. Single axis systems use linear motors and bearings to move the product along a single axis, while multi-axis systems can move the product along multiple directions. Overhead rail systems use an overhead rail system to move the product along the desired path. Depending on the application, businesses can choose the type of linear motion system that best suits their needs. Additionally, businesses can opt for custom designed systems that are designed to meet their exact requirements.

How can Single Axis Linear Actuators be used in different industries?

Single Axis Linear Actuators can be used in a wide range of industries, such as manufacturing, robotics, and material handling. They are commonly used in manufacturing to automate the movement of parts, improve product quality, and reduce labor costs. In the robotics industry, linear motion systems are used to move robotic arms and legs, as well as other robotic components. Linear motion systems are also used in the material handling industry for automated handling of pallets, containers, and other items. Finally, linear motion systems are used in the automotive industry for automated assembly of car parts and components.

What are some of the challenges associated with Single Axis Linear Actuators?

Single Axis Linear Actuators can be subject to a number of challenges, such as friction, wear, and noise. Friction can cause the system to move slower than expected or to stall altogether. This can be caused by a worn-out bearing or a poorly designed system. Wear is also a factor, as components can become worn out over time, resulting in a decrease in performance and efficiency. Noise is another challenge associated with linear motion systems. This can be caused by the motors and actuators, as well as other components such as gears and bearings. Noise can be controlled by using dampening materials, or by designing the system to minimize noise output.

How can these challenges be overcome?

These challenges can be overcome with careful design and maintenance of the linear motion system. The system should be designed with adequate wear components, as well as adequate lubrication and support for the linear bearings. The system should also be designed with adequate space for dampening materials to reduce noise. Finally, regular maintenance should be performed to detect and repair any problems before they become serious.

FAQs about Single Axis Linear Modules

1. Do I need to adjust parallelism on arrival?
   No, the module arrives with factory-set parallelism between screw and rails.
2. How does the housing protect internal components?
   The aluminum housing encloses the screw and guide system with steel sealing strips.
3. What coupling types connect a motor to the module?
   Direct flexible coupling or timing belt pulley with integrated motor flange.
4. Can I mount the module upside down?
   Yes, but add an external wiper for the sealing strip to prevent debris ingress.
5. Why choose a timing belt over a ball screw in a module?
   Timing belt provides higher speed but lower thrust and positioning accuracy.
6. How does carriage width affect moment load capacity?
   Wider carriage increases moment stiffness proportionally to width squared.
7. Does the motor flange fit any servo motor?
   No, order the module with a specific motor mounting pattern and shaft height.
8. What happens if the sealing strip tears?
   Debris enters the screw cavity and causes ball recirculation jamming.
9. Can I connect two modules to form an X-Y stage?
   Yes, mount one module vertically on top of the other carriage with a bracket.

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