Steel Guide Rail Embedded Linear Modules

Steel Guide Rail Embeded Linear Modules or Steel Guide Rail Built-in screw Linear Modules from Tallman Robotics Limited have advantages as follows:(You are welcome to  https://www.youtube.com/@tallmanrobotics to watch our video centre for more projects or news,visit our website load down e-catalogues for further technical data.)

Built-in type is embedded on the base through the steel guide rail, which is closely and firmly matched. The U-shaped base and shell are made of high-strength aluminum alloy, and are fully sealed with flexible stainless steel belt, with excellent overall sealing performance.
Single axis robot (linear module) adopts the advantages of linear guide rail and ball screw, designs the nut and slider into an integrated mechanism, and matches the high rigid U-shaped rail to optimize the section, which can achieve the best space saving, greatly reduce the assembly time, and ensure its requirements of high rigidity and high precision, The steel ball rolling surface adopts the excellent design of 2 rows of Gothic arc and 45 ° contact angle, and provides the load capacity from four directions in X and Y axes.

U-shaped shell is made of high-strength aluminum alloy. The steel guide rail is integrated with the base. The guide rail groove adopts two rows of Gothic structure with 45 ° contact angle design to provide four-way equal load capacity. High precision and high rigidity can be achieved through appropriate steel ball preload. In addition, the product is sealed with flexible stainless steel belt, with good overall dust-proof performance. The product is sealed with flexible stainless steel belt, with good overall sealing and dust-proof performance. At the same time, it has the characteristics of convenient installation and maintenance, high cost performance, small volume, light weight and high rigidity. It is mainly used in new energy lithium battery, semiconductor, FPD industry, medical automation industry, instrumentation, precision components and other fields.

Steel Guide Rail Embeded Linear Modules,or Steel Guide Rail Built-in Linear Modules have unique features as follows:

• Easy design and installation
• Small volume and light weight
• High-precision
• High rigidity
• Fully equipped
• Optimum design

Features of Steel Guide Rail Embeded Linear Modules:
1. Small and compact volume, space saving and light weight;
2. High precision, screw driven, repeated positioning accuracy ± 0.01mm, motion parallel accuracy 0.02/500mm;
3. High rigidity, Gothic double arc design is adopted for the groove, with high load capacity;
4. High sealing performance, aluminum shell and flexible stainless steel with full sealing;
5. The stroke can be customized according to the actual use (every 50mm);
6. The aluminum alloy body adopts special surface treatment, which is wear-resistant and scratch resistant.
Although the built-in linear module of Kate precision machine has a compact structure, its stroke is limited due to structural constraints. Therefore, it is generally a small model product, which is applied to occasions requiring compact structure and limited space for equipment.

Steel Type: Guide Rail Built-in Linear Modules.  Bottom plate of the module is steel , sliding block is steel, and cover plate of the sliding seat , and the support seat is aluminum.

Model No	Body Width (mm)	Lead (mm)	Rail Length (mm)	Repeatability (mm)	Walking parallelism (mm)	Speed (mm/sec)	Application Environment
TK60	60	5/10	150~600	±0.003/±0.005	0.01/0.015	Max: 600	General/ Dust and Waterproof with Organ Cover
TK86	86	10/20	340~940	±0.003/±0.005	0.015/0.03	Max: 1220

Steel Guide Rail Embeded Linear Modules or Steel Guide Rail Built-in Linear Module mainly integrates the ball screw and linear slide rail through modular design, so it can provide the characteristics of rapid selection and installation, high precision, high rigidity, small volume and space saving. This product uses high-precision ball screw as the transmission mechanism and U-shaped track with optimal design as the guide mechanism to ensure the requirements of precision and rigidity.

The track structure is analyzed by finite element method to obtain the best rigidity and weight, as shown in the figure:

TK Steel Guide Rail Embeded Linear Modules are in modularization, which integrates ball screw and linear slide rail through modular design, which can save the disadvantages of traditional linear platform, such as selection of guiding and driving components, installation and calibration, large volume, space occupation and so on. Therefore, TM-K Steel Guide Rail Built-in linear module can provide fast selection, installation, compact volume, high rigidity and other characteristics, which can greatly reduce the use space and time of the client.

TK Steel Guide Rail Built-in linear modules have characteristics by Four direction equal load:
For the reflux system between the track and the slider, the contact surface between the ball and the bead groove adopts the design of 2-row Goethe tooth, which has the characteristics of 45 degree contact angle. This design can enable the TM-K linear module to bear the capacity of equal load in four directions.

TK Steel Guide Rail Built-in linear modules have characteristics by High rigidity:
The track structure adopts U-shaped section, and through the design of finite element analysis software, the balance point between volume and rigidity is obtained, so that the track has the characteristics of high rigidity, compact volume and light weight.

TK Steel Guide Rail Built-in linear modules have characteristics by Diverse Specification:
According to different use requirements, the following DK linear modules are developed, which can be selected by customers according to use requirements, space and load.

TK Steel Guide Rail Built-in linear modules accessories:
In order to meet various use requirements, TM-K linear module can also purchase aluminum cover, telescopic sheath, motor connecting flange and limit switch.Aluminum cover and telescopic sheath: it can prevent external matters and impurities from entering the TK series linear module and affecting its service life, accuracy and smoothness
Motor connecting flange: it can lock various madas on TK series linear module
Limit switch: provide safety mechanism for slider positioning, starting origin and preventing slider from exceeding travel。

Aluminum cover type

Telescopic sheath type

TK Steel Guide Rail Built-in linear modules Load specification:

TK Steel Guide Rail Built-in linear modules Accuracy Level:

TK Steel Guide Rail Built-in linear modules(Steel Guide Rail Embeded Linear Actuators) max speed:

TK Steel Guide Rail Built-in linear modules/Steel Guide Rail Embeded Linear Actuators lubrication:
If the TK series linear module is not properly lubricated, the friction of the rolling part will increase, and the long-term use will become the main reason for shortening the service life.
Lubricants provide the following functions:
Reduce friction of rolling parts, prevent burns and reduce wear.
The rolling fatigue life can be prolonged by forming oil film between rolling surfaces. Prevent rust.
Lubricating grease
Although the lubricating grease is not easy to lose, in order to avoid insufficient lubrication due to lubrication loss, it is recommended that the customer replenish the lubricating grease once more when the service distance is up to 100km. At this time, the grease can be injected into the sliding block with an oil gun through the oil nozzle attached to the sliding block. The lubricating grease is suitable for occasions where the speed does not exceed 60m / min and there is no requirement for cooling.

Nozzle configuration diagram:

TK Steel Guide Rail Built-in linear modules(Steel Guide Rail Embeded Linear Actuators) Drawing, Motor, Motor base, Telescopic sheath and Limit switch data, please check relative e-catalogue from sales department.