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Two Axis Gantry

 

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Two Axis Gantry or also known as Multi Axis Cartesian Robots,XY Gantry Linear Slide,Multi Axis Robots,XYZ Arms Robots etc. Gantry manipulator, also known as truss manipulator, is a fully automatic industrial equipment based on the right angle X, Y, Z coordinate system to adjust the work position or realize the track movement of the work piece. Its control core is realized by industrial controller (such as PLC, motion control, SCM, etc.). Through the analysis and processing of various input (various sensors, buttons, etc.) signals by the controller, after making a certain logic judgment, the controller will issue an execution command to each output element (relay, motor driver, indicator light, etc.) to complete the joint movement between the X, Y, Z axes,

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Note: when the load arm of the cantilever structure exceeds the allowable value, it will cause abnormal vibration and increase the setting time, so it is necessary to observe the limit of the load arm length: L (arm of force)/х (slider length) ≤ 5).
Mainly used in mobile phone manufacturing, lithium battery manufacturing, laser application, solar energy manufacturing and other light industrial automation equipment industries.

 

From coordinate robot to gantry robot, two axes are better than one:

Gantry robot has the ability of high position accuracy and accurate placement of parts. It has the same X, Y, Z coordinate axes as the coordinate robot, and is different from the coordinate robot. The gantry robot introduced in this paper is an improved form of coordinate robot.
The gantry robot consists of a manipulator installed on an overhead system, which can move on a horizontal plane. Gantry robots are also called coordinate robots or linear robots. They are usually large systems that perform the pick and place process, but they can also be used for welding and elsewhere.
Gantry robot system has the advantages of large working area and higher positioning accuracy. It has the ability of high position accuracy and accurate placement of parts. Gantry robots are easier to program than motion because they work in X, Y, and Z coordinate systems. Another advantage is that they are less limited by floor space.
From coordinate to gantry
Gantry robot is an improved form of coordinate robot, which uses two X axes (or base axes) instead of a single base axis in the coordinate system. Additional X axes (and sometimes additional Y and Z axes) allow the robot to handle larger loads and forces, making them ideal for picking and placing heavy payloads or part handling.
Each axis of the gantry robot is based on a linear actuator, whether it is a “self-made” actuator assembled by the original equipment manufacturer or an integrator, or an actuator pre assembled by the linear motion company. This means that there are almost unlimited options to allow any combination of high speed, long stroke, heavy load and high positioning accuracy. The special requirements for harsh environment or low noise can easily be included. If the application requires independent processes at the same time, the horizontal axis can be built with linear motors of multiple frames.
Gantry robots are usually installed above the work area (hence the common name “overhead gantry”), but if parts are not suitable for handling from above, such as solar cells and modules, the gantry can be configured to work from below the parts. Although gantry robots are generally considered to be very large systems, they are also suitable for smaller, even desktop sized machines.
Two axes are better than one
Since the gantry robot has two X axes, namely, the base axis, Y axis and Z axis, the torque load generated by the gantry robot and the working load are analyzed as the force on the X axis. This greatly increases the stiffness of the system, and in most cases allows the axis to have a longer stroke length and higher speed than similar coordinate robots.
When two shafts are parallel, only one of them is usually driven by the motor to prevent instability caused by slight unsynchronized movement between the two shafts. Instead of driving two shafts, the motor power is transmitted to the second shaft using a connecting shaft or torque tube. In some cases, the second shaft can be an “idler” or a follower, consisting of a linear guide rail that supports the load without a drive mechanism. The decision whether and how to drive the second axis depends on the distance between the two axes, the acceleration and the stiffness of the connection between them. Driving only one shaft in a pair of shafts also reduces the cost and complexity of the system.
Determining the coordinates or the dimensions of a gantry robot is more complex than determining the dimensions of a SCARA or articulated robot, which usually has three parameters: range, speed, and accuracy. This process has been made easier in the past few years by introducing pre configured systems and online tools. These tools allow the user to specify the direction and size of the shaft, as well as basic stroke, load, and speed parameters. Downloadable CAD files are also standard products provided by coordinate and gantry robot manufacturers, making them easy to integrate into design or work layout, just like SCARA and articulated robots.
Although articulated robots and SCARA robots are easy to identify and coordinate robots are widely deployed, gantry design overcomes their inherent limitations in load, speed, accessibility and repeatability, and has unparalleled customization and flexibility.

 

Why The Two Axis Gantry Is Taking Over Manufacturing


Introduction
Tallman Robotics is pleased to introduce the Two Axis Gantry. This machine is designed to meet the needs of the modern Manufacturer. The Two Axis Gantry is faster, more precise, and easier to use than its predecessors. Additionally, the Two Axis Gantry is more versatile, allowing it to be used in a wider range of applications.
The Two Axis Gantry is the latest innovation from Tallman Robotics, and it is changing the landscape of Manufacturing. If you are looking for a machine that can help you increase productivity, and cut costs, the Two Axis Gantry is the perfect solution.


The Two Axis Gantry is a Versatile and Efficient Machine:

The Two Axis Gantry is a fully automated machine that can perform cutting, drilling, milling, and other types of operations. It is versatile and can be used in many industries, including electronics, automotive, plastics, and aerospace. The Gantry is designed with two independent axes that can be programmed to move in any direction, allowing it to perform intricate, precise operations with ease. The gantry can also be programmed to move in multiple directions at once, for even more complex operations.

The Gantry is perfect for Small to Medium-Sized Businesses:

The Two Axis Gantry is perfect for small to medium-sized businesses. It is cheaper than other types of CNC machinery and relatively easy to learn and operate. Additionally, the gantry is designed to be more efficient than traditional machinery. It can complete tasks at a faster rate, with less labor required, meaning that businesses can save time and money. The Two Axis Gantry is also easy to adapt and customize to fit any manufacturer’s exact needs.

The Gantry is Taking Over Manufacturing because it is Faster and More Precise:

The Two Axis Gantry is taking over manufacturing because it is faster and more precise than traditional machinery. The gantry can be programmed to operate with extreme precision and accuracy, producing parts to exact specifications. Additionally, the gantry is faster at completing tasks, as it can move faster than human operators and also requires less labor. This means that businesses can increase productivity and cut costs.

The Gantry is Also More Versatile Because it Can be Used in a Variety of Industries:

The Two Axis Gantry is versatile, meaning it can be used in a variety of industries. The gantry can be adapted to fit the needs of any manufacturer, allowing it to be used in the electronics, automotive, plastics, and aerospace industries. The gantry is also extremely flexible and can be programmed to cut, drill, and mill in many different directions, allowing it to perform complex operations with ease.

If You Are Thinking about Investing in a Gantry, Do Your Research and Find the Perfect One for Your Business:

If you are thinking about investing in a Two Axis Gantry, do your research and find the perfect one for your business. The right gantry can take your business to the next level, increasing productivity and cutting costs. Research the various gantries available and compare them to find the one that best fits your needs. Talk to other businesses who use a Two Axis Gantry, and ask questions to ensure that it is right for you.

Conclusion:

The Two Axis Gantry is the perfect machine for businesses looking to increase productivity and cut costs. It is faster, more precise, and more versatile than traditional machinery. Additionally, the Gantry is perfect for small to medium-sized businesses and can be adapted to fit the exact needs of any manufacturer. If you are considering investing in a gantry for your business, do your research to find the perfect one for you.

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